CRYSOUND CRY8124 Advanced Acoustic Imaging Camera

The CRYSOUND CRY8124 acoustic imaging camera brings advanced sound visualization to demanding industrial inspection and predictive maintenance programs. Its 200-channel MEMS microphone array helps operators quickly locate compressed gas leaks, electrical partial discharge and mechanical problems.

The CRY8124 combines a 2 kHz to 100 kHz frequency range with far-field acoustic localization. Therefore, operators can inspect equipment from a greater working distance. The camera supports test distances from 0.2 to 200 metres. This flexibility helps teams inspect large facilities, elevated equipment and difficult-to-access assets.

For leak detection, the CRY8124 can locate extremely small sources under specified test conditions. It can detect a 0.0029 L/min leak at 10 metres and 2.7 bar. It also estimates leak volume to help teams evaluate losses and prioritize repairs.

Electrical teams can use the CRY8124 for partial discharge detection and type recognition. The camera provides PRPD spectrum functionality to support detailed electrical inspections. In addition, maintenance teams can use acoustic imaging to investigate bearings, conveyors and other mechanical equipment.

An 8-inch capacitive touchscreen provides a 1920 × 1200 display with 600-nit brightness. As a result, operators can review acoustic information clearly in bright outdoor conditions. The camera also weighs only 1.4 kg, which supports comfortable single-handed inspections.

CRYSOUND reporting software extends the inspection workflow beyond the field. Users can analyze results, edit inspection information and generate reports for maintenance documentation and critical data sharing.

Westech Industrial supplies the CRYSOUND CRY8124 with application-focused support for Canadian industrial customers. Our technical team can assist with product selection, troubleshooting and broader inspection requirements. When projects extend beyond individual instruments, Westech also provides engineering, custom fabrication and integrated industrial solutions for application-specific requirements.

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Description

Product Features

200-Microphone Array for Precise Acoustic Localization

The CRY8124 uses a 200-channel MEMS microphone array to capture and visualize acoustic energy across industrial environments. The large microphone array improves the camera’s ability to separate and locate sound sources. This capability proves especially useful when operators inspect complex facilities with multiple machines operating nearby.

The system covers frequencies from 2 kHz to 100 kHz. Therefore, it can capture both audible and ultrasonic information for several inspection tasks. Operators can use one platform for compressed gas leak detection, partial discharge inspections and mechanical condition assessments.

Detect Small Compressed Gas Leaks from Greater Distances

The CRY8124 helps maintenance teams locate leaks in compressed, non-volatile gas systems without manually inspecting every fitting or connection. Its acoustic image identifies the source and overlays its location on the camera display.

Under specified conditions, the camera can detect a leak of 0.0029 L/min from 10 metres at 2.7 bar. At 0.5 metres and 1.9 bar, it can detect a 0.0028 L/min leak.

The CRY8124 also provides leak volume estimation. Consequently, teams can move beyond locating a problem and begin evaluating its significance. This information can help maintenance personnel prioritize repairs and identify opportunities to reduce compressed gas losses.

Advanced Partial Discharge Detection and Recognition

Electrical partial discharge can provide an early indication of insulation or equipment problems. The CRY8124 helps operators locate partial discharge sources and assess electrical assets without relying on sound alone.

The system supports partial discharge localization, PRPD spectrum analysis and discharge type recognition. Its frequency range extends to 100 kHz, giving electrical maintenance teams access to ultrasonic information during inspections.

Operators can use the camera when inspecting switchgear, insulators and other electrical equipment. The visual acoustic display also helps teams document the location of detected activity for further investigation.

Far-Field Sound Visualization for Faster Inspections

The CRY8124 supports real-time far-field sound source localization and visualization across test distances from 0.2 to 200 metres. This wide operating range gives inspection teams flexibility when equipment sits overhead, behind barriers or across large process areas.

Directional focus and multi-point imaging help operators concentrate on relevant acoustic sources. Meanwhile, distance measurement provides additional inspection context.

The camera’s 13-megapixel optical camera and 66-degree field of view provide a clear view of surrounding equipment. Operators can also use up to 6X digital zoom when they need a closer visual reference.

Clear 8-Inch Touchscreen for Field Inspection

The CRY8124 features an 8-inch capacitive touchscreen with 1920 × 1200 resolution. The large display gives operators room to review acoustic images and inspection information directly in the field.

A screen brightness of 600 nits helps maintain visibility in bright conditions. The camera supports both automatic and manual brightness adjustment. Four LED lights also help illuminate equipment when ambient lighting is limited.

Together, these features allow operators to identify and document problems without repeatedly returning to a computer during an inspection route.

Lightweight Design and Extended Battery Operation

Industrial walkdowns can cover large areas, so camera weight and battery life can directly affect productivity. The CRY8124 weighs just 1.4 kg (3 lbs) and features a rubber-moulded grip for secure, single-handed operation.

Each replaceable smart battery provides up to five hours of operation. The standard configuration includes two batteries, providing up to 10 hours of combined operating time.

Battery indicators help operators monitor available charge during inspections. Therefore, teams can plan longer inspection routes while reducing interruptions for charging.

Flexible Connectivity and Data Transfer

The CRY8124 supports several methods for transferring inspection information. Wi-Fi and Bluetooth provide wireless connectivity, while USB-C and microSD offer additional data transfer options.

Bluetooth 5.2 allows compatible wireless connections, including supported headphones. Wi-Fi supports direct data transfer to local devices and reporting workflows.

The camera includes 64 GB of internal storage and supports 64 GB of external microSD storage. It can store pictures, video, audio and inspection data in multiple formats.

Two USB-C connections provide charging, data export and external sensor connectivity. In addition, the CRY8124 includes a 3.5 mm headphone output.

External Sensor Inputs Expand Inspection Capabilities

Four analog input channels allow operators to connect compatible external sensors. These inputs cover frequencies from 20 kHz to 100 kHz.

Compatible sensor options can expand the CRY8124 beyond standard handheld acoustic imaging. For example, the system can work with external microphones, accelerometers and other supported sensors for more complex inspection scenarios.

A contact ultrasound sensor can also support internal leak detection in pipelines and valves.

Optional Thermal Imaging for Additional Inspection Insight

CRYSOUND offers optional thermal imaging camera modules for the CRY8124 platform. Available resolutions include 384 × 288 and 640 × 512.

Thermal imaging adds another layer of information when temperature helps operators understand equipment condition. When configured with thermal capability, teams can compare thermal and acoustic information during the same inspection workflow.

This combination can prove valuable when inspecting equipment where both abnormal sound and temperature provide useful diagnostic information.

Reporting Tools Turn Inspection Data into Actionable Information

The CRY8124 includes software functions designed to support complete inspection workflows. Operators can use multi-point imaging, directional focus, distance measurement and leak volume estimation directly within the system.

Additional functions include PRPD spectrum analysis, partial discharge type recognition, picture labelling and report export.

CRYSOUND reporting software also supports offline analysis and editing. Therefore, teams can review inspection findings after returning from the field. They can then create reports for maintenance planning, asset records and communication between departments.

Applications

Compressed Air and Gas Leak Detection
Locate leaks in compressed, non-volatile gas systems, pneumatic equipment, pipelines, fittings and industrial facilities. Leak volume estimation can also help maintenance teams prioritize repairs.

Electrical Partial Discharge Detection
Locate and evaluate partial discharge activity in switchgear, insulators and other electrical equipment. PRPD spectrum analysis and type recognition provide additional diagnostic information.

Predictive Mechanical Maintenance
Identify abnormal acoustic behaviour in bearings, conveyors and other mechanical equipment. Maintenance teams can use these findings to support condition-based maintenance programs.

Industrial Noise Source Identification
Locate individual sound sources within busy industrial environments. Acoustic visualization helps teams investigate equipment noise and identify areas that require further assessment.

HVAC System Diagnostics
Investigate abnormal sounds from ventilation, heating and air-conditioning equipment. The camera can help locate duct leaks, fan noise, compressor issues and other acoustic sources.

Automotive NVH Testing
Use acoustic localization to investigate noise, vibration and harshness concerns. Applications can include rattles, squeaks, wind noise and other unwanted vehicle sounds.

Pipeline and Valve Inspection
Use acoustic imaging for external leak surveys or add a compatible contact ultrasound sensor for internal leak detection in pipelines and valves.

Thermal and Acoustic Inspection
Add an optional CRYSOUND thermal imaging module when inspection teams need both temperature and acoustic information for equipment assessment.

Documents

Manufacturer info

Crysound

https://www.crysound.com/

SPECS

Microphone Array:
200-channel MEMS microphone array
Frequency Range:
2 kHz to 100 kHz
SPL Range:
28 to 132 dB
Test Distance:
0.2 to 200 m (1 to 656 ft)
Minimum Detectable Leak at 10 m:
0.0029 L/min at 2.7 bar
Response Time:
Instantaneous; less than 1 second with HART outputs; customer-programmable alarm delay available.
Minimum Detectable Leak at 0.5 m:
0.0028 L/min at 1.9 bar
Standard Operation Mode:
4–20 mA = 40–120 dB.
Camera Field of View:
66°
Analog Output:
4–20 mA normal operation range; 0–2 mA fault output.
Communication Protocol:
HART supplied as standard.
Relay Outputs:
Two Form C relay contacts: configurable fault relay and configurable alarm relay.
Operating Range Voltage:
24 Vac (15 to 30 Vdc).
Power Consumption:
Standard unit: 6 W during normal operation.
Heated Unit Power Consumption:
1.5 A at maximum display brightness with heaters drawing maximum current at 131°F (55°C).
Standard Operating Temperature:
-40°F (-40°C) to 185°F (85°C).
Heated Unit Operating Temperature:
-67°F (-55°C) to 185°F (85°C), available for applicable low-temperature certification options.
Storage Temperature:
-40°F (-40°C) to 185°F (85°C).
Relative Humidity:
0 to 95% RH, non-condensing.
Enclosure Material:
AISI 316 stainless steel.
Mounting Bracket Material:
AISI 316 stainless steel.
Ingress Protection:
IP66/IP67 and Type 4X to withstand harsh environments.
Weight with Bracket:
Approximately 40 lb (18 kg).
Cable Entry — Signal Entry:
1 in (25 mm) x 0.75 in (19 mm) NPT.
Cable Entry — Double Entry:
2 x M20; not available for FM certified units.
Cable Entry Notes:
M20 standard, with M25, 0.5 in (13 mm) NPT, or 0.75 in (19.0 mm) NPT alternatives depending on configuration and certification requirements.
Mounting Guidance:
Recommended mounting height is 6.5 to 16 ft (2 to 5 m) above floor level, with sensor heads pointing downward.
Warranty:
36 months after shipment.
Product Certification:
Certified worldwide for hazardous locations; consult current certification documentation for installation-specific approvals.

PRODUCT FAQ's

What does the Net Safety Incus Ultrasonic Leak Detector detect?
The Incus detects airborne ultrasound generated by pressurized gas leaks. It is not designed to identify a specific gas type or measure LEL or ppm. Instead, it responds to the ultrasonic sound produced when gas escapes from a pressurized source.
What types of gases can the Incus detect?
The Incus can respond to pressurized releases of toxic, combustible, or inert gases because it detects the ultrasound created by the leak, not the gas chemistry itself. The gas must be released under sufficient pressure to generate detectable ultrasound.
How is ultrasonic gas leak detection different from point gas detection?
Point gas detectors measure gas concentration when gas physically reaches the sensor. The Incus detects the sound of a pressurized gas leak, which allows it to respond without waiting for gas to accumulate or drift to a specific sensor location. This makes it useful in ventilated, windy, or outdoor areas where gas dispersion can be difficult to predict.
Does the Incus require field calibration?
The Incus sensors are factory calibrated and do not require routine field calibration. Functionality can be checked using the appropriate ultrasonic test transmitter, and the detector continuously monitors sensor integrity through its built-in electronic self-test.
Where should the Incus be installed?
The Incus is typically mounted between 6.5 and 16 ft (2 to 5 m) above floor level to help reduce ground reflections and absorption. The four sensor heads should point downward toward the floor or ground. Final placement should consider coverage, background ultrasonic noise, potential blind spots, and possible unwanted ultrasonic sources.
Can the Incus be used outdoors?
Yes. The Incus is ideally suited for well-ventilated outdoor applications and is designed to operate in harsh industrial environments. Its stainless steel housing, extreme temperature range, and IP66/IP67 / Type 4X protection make it suitable for demanding installations.
How does the Incus help reduce unwanted alarms?
The detector includes programmable alarm settings and delay options that can help screen intermittent ultrasonic sources. This allows short-duration background noises to be ignored while maintaining detection for sustained ultrasonic levels associated with a pressurized gas release.
Can Westech Industrial help with service and support?
Yes. Westech Industrial can assist with product selection, application support, service requirements, and integration considerations for the Net Safety Incus Ultrasonic Leak Detector.
Can Westech Industrial support custom fabrication for projects using the Incus?
Yes. For projects where the Incus is part of a larger fire and gas detection system, Westech Industrial can support custom fabrication and integration requirements, including detector mounting considerations, control panel integration, and packaged safety system components.
Where is the Net Safety Incus Ultrasonic Leak Detector available?
The Net Safety Incus Ultrasonic Leak Detector is available through Westech Industrial in BC, Alberta, and Saskatchewan.