Rosemount™ 925FGD Fixed Gas Detector

The Rosemount 925FGD Fixed Gas Detector is designed for accurate, real-time detection of combustible hydrocarbon gases in demanding industrial environments. Built around Emerson’s Rosemount 925 Gas Detection Transmitter and Rosemount 625ND Non-Dispersive Infrared Sensor, this fixed gas detection system monitors hydrocarbon gas concentrations from 0–100% LEL to help protect personnel, assets, and process operations.

Engineered for oil and gas production, refining, petrochemical processing, LNG, pipeline operations, power generation, and hazardous material storage areas, the Rosemount 925FGD combines rugged construction with smart sensor technology, digital communication, and flexible mounting options. The detector can be installed as a direct-mount unit or configured for remote sensor mounting using the Rosemount 905 Junction Box, making it suitable for applications where the sensor must be positioned closer to the potential gas source while the transmitter remains accessible for operators.

The Rosemount 925FGD is available with 4–20 mA output, HART® 7 communication, and relay outputs, allowing it to integrate into both modern and legacy safety systems. Its Local Operator Interface displays live readings, alerts, and diagnostic information while supporting calibration and maintenance activities without the need for external tools or handheld communicators.

Westech Industrial supports the Rosemount 925FGD Fixed Gas Detector in BC, Alberta, and Saskatchewan with product selection assistance, application support, lifecycle service, and custom fabrication capabilities. For facilities requiring a more complete fixed gas detection solution, Westech can help with system integration, panel fabrication, mounting considerations, and site-specific support to ensure the detector fits the application and operating environment.

PRODUCT FEATURES

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Description

Non-Dispersive Infrared Combustible Gas Detection

The Rosemount 925FGD uses the Rosemount 625ND Non-Dispersive Infrared Sensor to detect combustible hydrocarbon gases. NDIR technology provides stable %LEL measurement without relying on oxygen for detection, making it well suited for many industrial gas monitoring applications where reliable hydrocarbon leak detection is required.

Smart Sensor Module Design

The Rosemount 625 sensor modules store configuration, calibration, and gas-sensing data directly within the sensor. When a sensor is connected to the transmitter, the Rosemount 925 recognizes the module and communicates digitally with it, simplifying sensor replacement and helping reduce maintenance time in the field.

Local Operator Interface for Easier Field Use

The integrated Local Operator Interface provides real-time gas concentration readings, alert status, and diagnostic information. Operators can complete key calibration and maintenance tasks through the display without opening the unit or relying on additional communication tools, helping simplify routine service activities in hazardous environments.

Flexible Direct or Remote Mounting

The Rosemount 925FGD can be installed with the sensor mounted directly to the transmitter or remotely using the Rosemount 905 Junction Box. Remote mounting is useful when the sensor needs to be placed near a potential leak source while the transmitter remains in a more accessible location for operators and maintenance personnel.

4–20 mA, HART® 7, and Relay Outputs

With 4–20 mA analog output, HART® 7 communication, alarm relays, and fault relay outputs, the Rosemount 925FGD can communicate with a wide range of plant control, safety, and monitoring systems. This allows facilities to incorporate combustible gas detection into existing safety infrastructure while maintaining access to device diagnostics and configuration data.

Built for Harsh Industrial Conditions

The Rosemount 925FGD is built for challenging process environments, with aluminum or stainless steel housing options, NEMA® 4X and IP66 enclosure ratings, and a standard operating temperature range from -40°C to +70°C. The detector is designed for use in demanding industrial settings where vibration, temperature changes, dust, moisture, and hazardous area requirements must be considered.

Fast Response for Combustible Gas Hazards

The Rosemount 925FGD provides fast response times for common hydrocarbon gases including methane, propane, ethylene, n-butane, and ethane. This supports early warning of combustible gas leaks and helps facilities respond quickly to developing safety concerns.

Hazardous Area and Functional Safety Certifications

The Rosemount 925FGD is available with certifications for hazardous area use, including ATEX/UKEX, IECEx, US, and Canadian approvals, with SIL2 functional safety certification available for safety instrumented applications.

Applications

The Rosemount 925FGD Fixed Gas Detector is suitable for combustible gas detection in areas where hydrocarbon gas leaks may create personnel safety risks, fire hazards, process shutdown concerns, or emissions-related issues.

Common applications include oil and gas production sites, compressor stations, well pads, refining facilities, petrochemical plants, LNG operations, pipeline facilities, power generation plants, hazardous material storage areas, loading racks, process units, fuel gas systems, tank farms, and industrial facilities where methane, ethane, propane, butane, ethylene, or similar hydrocarbon gases may be present.

For Canadian industrial sites, the Rosemount 925FGD is particularly useful where fixed gas detection needs to be rugged, serviceable, and easy to integrate into existing safety systems. Westech Industrial can support product selection, site-specific configuration, system integration, and custom-fabricated gas detection solutions for facilities in BC, Alberta, and Saskatchewan.

Documents

rosemount-925fgd-brochure-en-May2025_Westech.pdf

rosemount-925fgd-data-sheet-en-May2025_Westech.pdf

rosemount-925fgd-configuration-data-sheet_May2025_Westech.pdf

rosemount-925fgd-manual-en-May2025_Westech.pdf

Manufacturer info

Emerson concentrates on the most complex and profound challenges facing the world in the process, industrial, commercial and residential markets. We refocused our business portfolio to deliver solutions that bring greater value to our customers. Learn how we’ve transformed and why.

https://www.emerson.com

SPECS

Product Type:
Fixed combustible gas detector
Detector Model:
Rosemount 925FGD Fixed Gas Detector
Transmitter:
Rosemount 925 Gas Detection Transmitter
Sensor:
Rosemount 625ND Non-Dispersive Infrared Sensor
Measurement Type:
Combustible hydrocarbon gas concentration
Measurement Range:
0–100% Lower Explosive Limit (LEL)
Detectable Hydrocarbon Gases:
Methane, ethane, propane, butane, ethylene, and similar hydrocarbon gases
Sensor Technology:
Non-Dispersive Infrared (NDIR)
Output Signal:
4–20 mA with HART® 7 protocol
Relay Outputs:
Alarm relays and fault relay
Local Display:
Local Operator Interface (LOI) with real-time readings, alerts, and diagnostic information
Mounting Options:
Direct mount or remote sensor mount
Remote Mounting Accessory:
Rosemount 905 Junction Box
Remote Sensor Separation:
Up to 1,500 ft / 457 m
Power Supply:
18 to 30 Vdc
Maximum Power Consumption:
2.4 W with heater off
Standard Operating Temperature:
-40°F to +158°F / -40°C to +70°C
Transmitter Operating Temperature with Heater:
-67°F to +167°F / -55°C to +75°C
Storage Temperature:
-40°F to +167°F / -40°C to +75°C
Humidity Range:
0–95% relative humidity, non-condensing
Housing Material Options:
Low-copper aluminum or stainless steel
Enclosure Rating:
NEMA® 4X and IP66
Response Time:
T50 less than 7 seconds; T90 less than 10 seconds for methane, propane, ethylene, n-butane, and ethane
Gas Accuracy:
±3% LEL below 50% LEL; ±5% LEL above 50% LEL
4–20 mA Accuracy:
0.1% of span
Repeatability (with Rosemount 625ND Sensor):
±0.75% from 0–50% LEL; ±1.25% from 50–100% LEL
Available Factory Calibration Gases:
Methane default, with options for ethane, propane, butane, and ethylene
Product Certifications:
ATEX/UKEX flameproof, ATEX/UKEX dust, ATEX/UKEX flameproof and dust, IECEx flameproof and dust, US explosion-proof and dust ignition-proof, and Canada explosion-proof and dust ignition-proof options
Functional Safety:
SIL2 certification available for IEC 61508 applications
Available Regions:
BC, Alberta, and Saskatchewan

PRODUCT FAQ's

What does the Rosemount 925FGD Fixed Gas Detector detect?
The Rosemount 925FGD is designed to detect combustible hydrocarbon gases from 0–100% LEL. It is commonly used for gases such as methane, ethane, propane, butane, and ethylene in industrial environments where flammable gas leaks may present a safety or process risk.
What sensor does the Rosemount 925FGD use?
The Rosemount 925FGD uses the Rosemount 625ND Non-Dispersive Infrared Sensor for combustible hydrocarbon gas detection. The sensor stores its own configuration and calibration data, allowing it to communicate digitally with the Rosemount 925 transmitter.
Can the Rosemount 925FGD be remotely mounted?
Yes. The Rosemount 925FGD can be configured with the sensor mounted directly to the transmitter or mounted remotely using the Rosemount 905 Junction Box. This is useful when the sensor needs to be placed closer to a potential leak source while the transmitter remains accessible for operators.
Does the Rosemount 925FGD support HART communication?
Yes. The Rosemount 925FGD supports 4–20 mA output with HART® 7 communication, along with relay outputs for alarm and fault indication. This allows the detector to integrate with a variety of control and safety systems.
Is the Rosemount 925FGD suitable for harsh industrial environments?
Yes. The detector is designed for demanding industrial environments and is available with aluminum or stainless steel housing options. It has NEMA® 4X and IP66 enclosure ratings and a standard operating temperature range from -40°C to +70°C.
Can Westech Industrial help with product selection?
Yes. Westech Industrial can help customers in BC, Alberta, and Saskatchewan select the appropriate Rosemount 925FGD configuration based on the target gas, installation location, mounting requirements, outputs, approvals, and integration needs.
Does Westech Industrial provide service support for the Rosemount 925FGD?
Yes. Westech Industrial offers technical support and lifecycle service for Rosemount fixed gas detection products. This includes assistance with product selection, replacement sensors, calibration considerations, troubleshooting support, and ongoing service needs.
Can Westech Industrial support custom gas detection system fabrication?
Yes. Westech Industrial offers custom fabrication and integration support for industrial gas detection applications. Depending on the project requirements, Westech can assist with detector mounting, control panels, gas detection system integration, analyzer or safety system enclosures, and site-specific solutions designed for Canadian industrial environments.