Net Safety™ Incus Ultrasonic Leak Detector

The Net Safety Incus Ultrasonic Leak Detector is designed for rapid, wide-area detection of pressurized gas leaks in outdoor and well-ventilated industrial environments. Instead of waiting for gas to accumulate or physically reach a sensor, the Incus detects the airborne ultrasound generated when pressurized gas is released, helping facilities identify leaks quickly in challenging conditions.

Using four ultra-sensitive acoustic sensor heads, the Incus continuously monitors for ultrasonic frequencies associated with high-pressure gas releases. This makes it especially useful in areas where wind, ventilation, gas dilution, stratification, or leak direction can make traditional point gas detection more difficult. The detector is not gas-specific and does not measure LEL or ppm; it responds to the ultrasonic signature produced by pressurized releases of toxic, combustible, or inert gases.

Engineered for harsh industrial environments, the Incus features a rugged stainless steel housing, IP66/IP67 and Type 4X ingress protection, HART communication, 4–20 mA output, configurable relays, and continuous electronic self-testing. It is well suited for industrial sites that need fast leak detection as part of a broader fire and gas safety strategy.

Available in BC, AB, and SK, Westech Industrial can support the Net Safety Incus Ultrasonic Leak Detector with product selection, service support, application guidance, and custom fabrication requirements for larger integrated fire and gas detection systems.

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Description

Wide-Area Ultrasonic Leak Detection

The Incus monitors airborne ultrasound generated by pressurized gas leaks across wide industrial areas. Because it listens for leak sound, it does not wait for gas accumulation. It also does not need gas to contact the sensor directly. As a result, this ultrasonic gas leak detector supports fast detection in open and ventilated environments. It also performs well where wind, dilution, or leak direction can affect gas movement.

Four Independent Sensor Heads

The detector uses four multi-directional piezoceramic sensing heads to provide broad area coverage. Each sensor head operates independently and continuously monitors ultrasonic sound levels. Then, the detector bases its output on the highest level measured by any sensor. This design helps maintain coverage if one or more sensing heads experience a fault. In addition, the overlapping sensor arrangement helps reduce blind spots below and around the detector.

Fast Response to Pressurized Gas Releases

The Incus responds rapidly to ultrasound produced by pressurized gas releases. Therefore, it can help identify leaks before gas concentration becomes the main detection factor. This is especially important in outdoor areas where gas can disperse quickly. It also supports layered safety strategies alongside point gas, open path, and flame detection systems. Since it detects sound, it can respond to toxic, combustible, or inert gas releases.

Built for Extreme Conditions

The Incus is built for demanding industrial environments and harsh outdoor applications. The standard unit operates from -40°F to 185°F. A heated option is available for temperatures as low as -67°F, where applicable. In addition, the 316 stainless steel housing helps resist corrosion and industrial contamination. Its IP66/IP67 and Type 4X ratings also support use in wet and challenging environments.

Continuous Electronic Self-Test

The Incus performs an automatic electronic self-test every 320 milliseconds. This self-test checks sensor integrity and instrument health without interrupting detection. Therefore, the detector can continuously monitor for faults during normal operation. This diagnostic function helps support reliable performance in critical safety applications.

No Routine Field Calibration Required

Ultrasonic gas leak detection does not rely on gas concentration readings. Instead, the Incus detects the ultrasound created by pressurized gas releases. Because of this design, the sensors are factory calibrated and do not require routine field calibration. This helps reduce maintenance time and supports long-term detector reliability. Functionality checks can still confirm proper operation after installation or service.

Flexible Outputs for Safety System Integration

The Incus offers flexible integration with plant safety and control systems. It supports 4–20 mA analog output, HART communication, and configurable relay outputs. It also includes a stepped mA alarm output option for bi-state indication. As a result, facilities can integrate the detector into many fire and gas detection architectures. This flexibility helps support both standalone and system-based monitoring applications.

Programmable Alarm Settings

The Incus includes programmable alarm levels and delay settings. These settings help screen short-duration ultrasonic noise from intermittent unwanted sources. For example, facilities can reduce nuisance alarms from brief maintenance or process-related noise. At the same time, the detector continues monitoring for sustained ultrasonic levels. This helps the ultrasonic gas leak detector respond when a pressurized release remains above the alarm threshold.

Applications

The Net Safety Incus Ultrasonic Leak Detector is well suited for industrial environments where pressurized gas leaks may disperse quickly due to wind, ventilation, equipment layout, or open-air conditions.

Common applications include:

  • Outdoor process areas
  • Well-ventilated industrial facilities
  • Oil and gas production sites
  • Gas transportation systems
  • Compressor and process equipment areas
  • Offshore platforms
  • Areas where point gas detectors or open path detectors may need additional detection coverage
  • Facilities using a layered fire and gas detection strategy with ultrasonic, point gas, open path, and flame detection technologies

Documents

Net Safety_Incus Ultrasonic Leak Detector_Data Sheet_May2026_Westech.pdf

Emerson_Rosemount_975MR_Manual_May2026_Westech.pdf

Emerson Net Safety-FGD-BRO-Safety-Monitoring_Westech_Sept_10_2020.pdf

Manufacturer info

NET SAFETY/ROSEMOUNT offers the most comprehensive and advanced detection technologies available. It’s flame and gas detection products are designed to excel under the toughest conditions.

https://www.emerson.com

SPECS

Product Type:
Ultrasonic gas leak detector.
Detection Principle:
Airborne ultrasound generated by pressurized gas releases.
Recommended Pressure:
Emerson recommends use above 30 psi (2 bar) gauge.
Sensor Configuration:
Four individual piezoceramic acoustic sensing heads.
Detection Frequency Range:
25 kHz to 100 kHz.
Response Time:
Instantaneous; less than 1 second with HART outputs; customer-programmable alarm delay available.
Detection Coverage:
Up to 131 ft (40 m) in low ultrasonic background noise applications (~54 dB); up to 66 ft (20 m) in high ultrasonic background noise applications (~74 dB).
Standard Operation Mode:
4–20 mA = 40–120 dB.
Additional Operation Modes:
Stepped analog signal (bi-state: 4mA = no alarm, 12 mA = alarm); 4–20 mA = 40–200 dB.
Analog Output:
4–20 mA normal operation range; 0–2 mA fault output.
Communication Protocol:
HART supplied as standard.
Relay Outputs:
Two Form C relay contacts: configurable fault relay and configurable alarm relay.
Operating Range Voltage:
24 Vac (15 to 30 Vdc).
Power Consumption:
Standard unit: 6 W during normal operation.
Heated Unit Power Consumption:
1.5 A at maximum display brightness with heaters drawing maximum current at 131°F (55°C).
Standard Operating Temperature:
-40°F (-40°C) to 185°F (85°C).
Heated Unit Operating Temperature:
-67°F (-55°C) to 185°F (85°C), available for applicable low-temperature certification options.
Storage Temperature:
-40°F (-40°C) to 185°F (85°C).
Relative Humidity:
0 to 95% RH, non-condensing.
Enclosure Material:
AISI 316 stainless steel.
Mounting Bracket Material:
AISI 316 stainless steel.
Ingress Protection:
IP66/IP67 and Type 4X to withstand harsh environments.
Weight with Bracket:
Approximately 40 lb (18 kg).
Cable Entry — Signal Entry:
1 in (25 mm) x 0.75 in (19 mm) NPT.
Cable Entry — Double Entry:
2 x M20; not available for FM certified units.
Cable Entry Notes:
M20 standard, with M25, 0.5 in (13 mm) NPT, or 0.75 in (19.0 mm) NPT alternatives depending on configuration and certification requirements.
Mounting Guidance:
Recommended mounting height is 6.5 to 16 ft (2 to 5 m) above floor level, with sensor heads pointing downward.
Warranty:
36 months after shipment.
Product Certification:
Certified worldwide for hazardous locations; consult current certification documentation for installation-specific approvals.

PRODUCT FAQ's

What does the Net Safety Incus Ultrasonic Leak Detector detect?
The Incus detects airborne ultrasound generated by pressurized gas leaks. It is not designed to identify a specific gas type or measure LEL or ppm. Instead, it responds to the ultrasonic sound produced when gas escapes from a pressurized source.
What types of gases can the Incus detect?
The Incus can respond to pressurized releases of toxic, combustible, or inert gases because it detects the ultrasound created by the leak, not the gas chemistry itself. The gas must be released under sufficient pressure to generate detectable ultrasound.
How is ultrasonic gas leak detection different from point gas detection?
Point gas detectors measure gas concentration when gas physically reaches the sensor. The Incus detects the sound of a pressurized gas leak, which allows it to respond without waiting for gas to accumulate or drift to a specific sensor location. This makes it useful in ventilated, windy, or outdoor areas where gas dispersion can be difficult to predict.
Does the Incus require field calibration?
The Incus sensors are factory calibrated and do not require routine field calibration. Functionality can be checked using the appropriate ultrasonic test transmitter, and the detector continuously monitors sensor integrity through its built-in electronic self-test.
Where should the Incus be installed?
The Incus is typically mounted between 6.5 and 16 ft (2 to 5 m) above floor level to help reduce ground reflections and absorption. The four sensor heads should point downward toward the floor or ground. Final placement should consider coverage, background ultrasonic noise, potential blind spots, and possible unwanted ultrasonic sources.
Can the Incus be used outdoors?
Yes. The Incus is ideally suited for well-ventilated outdoor applications and is designed to operate in harsh industrial environments. Its stainless steel housing, extreme temperature range, and IP66/IP67 / Type 4X protection make it suitable for demanding installations.
How does the Incus help reduce unwanted alarms?
The detector includes programmable alarm settings and delay options that can help screen intermittent ultrasonic sources. This allows short-duration background noises to be ignored while maintaining detection for sustained ultrasonic levels associated with a pressurized gas release.
Can Westech Industrial help with service and support?
Yes. Westech Industrial can assist with product selection, application support, service requirements, and integration considerations for the Net Safety Incus Ultrasonic Leak Detector.
Can Westech Industrial support custom fabrication for projects using the Incus?
Yes. For projects where the Incus is part of a larger fire and gas detection system, Westech Industrial can support custom fabrication and integration requirements, including detector mounting considerations, control panel integration, and packaged safety system components.
Where is the Net Safety Incus Ultrasonic Leak Detector available?
The Net Safety Incus Ultrasonic Leak Detector is available through Westech Industrial in BC, Alberta, and Saskatchewan.