Jerguson Magnicator Magnetic Level Indicator Case Study
Clear condensate tank level indication—without climbing, guesswork, or “flashlight checks”
Jerguson Magnicator Magnetic Level Indicator technology is often selected when facilities want level indication that’s easier to see, faster to verify, and safer to maintain. In this case study, an operator upgraded multiple condensate tanks by replacing hard-to-read tubular glass gauges with a magnetic level indicator—improving visibility and reducing the need for routine trips into the field.
At a glance
- Application: Multiple condensate tanks requiring accurate, reliable level indication
- Challenge: Tubular glass gauges became difficult to read in low-light and from a distance
- Solution: Replace tubular glass with a Jerguson Magnicator Magnetic Level Indicator
- Result: Better visibility, safer checks, reduced field time, reliable operation
Application
Condensate tanks support critical steam and utility infrastructure in many facilities. Reliable level indication helps teams maintain proper operation and supports safe maintenance practices—especially when tanks are distributed across a site or located in areas where visibility can be limited.
Challenge
The original installation used tubular glass level gauges. Over time, operators found the gauges increasingly difficult to read—particularly in low-light conditions and from a distance. Confirming level required maintenance personnel to walk out to the tanks, climb platforms, and use a flashlight to determine level. Beyond being time-consuming, this approach increased exposure to potential safety risks.
Solution
To improve visibility and reduce the maintenance burden, the tubular glass gauges were replaced with Jerguson Magnicator Magnetic Level Indicators on the condensate tanks.
The Magnicator provides a clear, highly visible level indication that can be seen from a distance—enabling teams to verify level without needing to physically approach the tank just to confirm what’s happening.
Results
After the upgrade, the facility achieved:
- Improved visibility – clear level indication visible at a distance
- Enhanced safety – reduced need to climb platforms or stand directly in front of the gauge
- Increased efficiency – less time spent on routine manual level checks in the field
- Reliable operation – a robust magnetic design suited for condensate tank applications
Why this matters across industries
Condensate and utility systems are used in many sectors—industrial plants, campuses, hospitals, food & beverage, life sciences, and more. When level indication is hard to read, teams often compensate with extra walkdowns and manual checks. Upgrading to a magnetic level indicator can be a practical way to:
- reduce routine field exposure for simple verifications
- speed up decision-making with clearer at-a-glance indication
- improve day-to-day maintainability without overcomplicating the system
When to consider replacing a tubular glass gauge
You may want to evaluate an upgrade when:
- the gauge is difficult to read due to lighting, distance, or viewing angle
- level checks regularly require climbing or close approach to the vessel
- routine verification is taking too much time
- you want a more robust indication approach for ongoing reliability
How Westech Industrial can help
Westech Industrial supports customers with product selection, application guidance, and implementation support for level indication upgrades. We can help you:
- assess your current gauge challenges and operating conditions
- select and configure the right level indication approach for your application
- support installation requirements, including custom fabrication when site-specific mounting, assemblies, or integration hardware are needed
- coordinate documentation and reference materials for internal stakeholders
Resources
- Download the full case study
- View the Jerguson Magnicator product page
- Talk to Westech about your application by calling us at 1-800-912-9262 or by filling out our online request form