Process Emission Monitoring Solutions for the Cement Industry

INTRO

Westech Industrial Ltd. is a leading provider of advanced process and emission monitoring solutions, specializing in the cement industry. With a strong focus on innovation, reliability, and sustainability, Westech offers tailored solutions to meet the stringent requirements of cement manufacturing processes. This technical overview highlights Westech's expertise in deploying cutting-edge technologies for Continuous Emission Monitoring Systems (CEMS), process monitoring, and water quality measurement, utilizing solutions from industry leaders such as Endress+Hauser (E&H), Airoptic, Enotec Comtec, Oxitec, Mettler Toledo, and Kemtrak.

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APPLICATIONS:

Our process emission monitoring solutions are designed for compliance, reliability, and visibility across a range of industrial applications. We offer tailored systems that meet regulatory requirements and support real-time monitoring needs.

Here are the categories of solutions we design and deliver:

Continuous Emission Monitoring Systems (CEMS) for Cement Plants
Process Monitoring Using AirOptic TDL, Enotec's Comtec, and Oxitec
Water Quality for Cement Plants

HOW DO WE MEASURE:

Westech integrates state-of-the-art technologies and industry-leading instrumentation for precise and reliable measurement in cement manufacturing. Here’s how we measure in key applications:

  1. Continuous Emission Monitoring Systems (CEMS):
    • Gas Analyzers: E&H's advanced gas analyzers provide real-time monitoring of pollutants.
    • Dust Monitors: High-precision particulate matter systems enable effective dust emission control.
    • Data Acquisition: Integrated systems log, report, and monitor data to ensure transparency and regulatory compliance.
  2. Process Monitoring:
    • Airoptic TDL Technology: Provides continuous, real-time gas analysis in kilns and preheaters, ensuring quick process adjustments.
    • Enotec Comtec Sensors: Monitor critical parameters like temperature and pressure in cement plants.
    • Oxitec Gas Analyzers: Measure oxygen and combustion gases to optimize fuel usage and reduce emissions.
  3. Water Quality Measurement:
    • Mettler Toledo: Provides pH and conductivity measurement for efficient water treatment.
    • Kemtrak: Measures turbidity and suspended solids to optimize dust suppression and chemical dosing.

BENEFITS

  • Environmental Compliance: Our solutions help cement plants meet environmental regulations, minimizing emissions and reducing the environmental footprint.
  • Operational Efficiency: Continuous monitoring helps optimize energy usage, reduce waste, and improve overall productivity.
  • Regulatory Adherence: Westech ensures compliance with national and international standards, including EPA, ASTM, and ISO.
  • Product Quality Control: Real-time data allows cement manufacturers to make adjustments on the fly, ensuring the final product meets quality standards.
  • Safety: By monitoring hazardous gases and providing real-time feedback, our systems help maintain a safe working environment for plant personnel.

WHY CHOOSE WESTECH

Westech Industrial Ltd. is a trusted partner for providing high-precision process online density measurement skids tailored to the Oil & Gas industry. Here’s why you should choose us:

  1. Industry Expertise & Experience

    • With decades of experience in process control and instrumentation, Westech is known for delivering reliable, high-performance density measurement solutions.

  2. Cutting-Edge Technology

    • We partner with leading manufacturers to offer the most advanced and accurate density measurement technologies, ensuring consistent results across various applications.

  3. Customizable & Scalable Solutions

    • Whether you operate on a small-scale or at a large facility, our solutions are tailored to meet your unique needs and can be scaled as your operation grows.

  4. Comprehensive Support & Training

    • From installation and integration to ongoing support and training, Westech ensures your system operates optimally and efficiently.

  5. Regulatory Compliance

    • Our solutions adhere to the highest industry standards, helping you remain compliant with regulatory requirements for custody transfer, quality monitoring, and more.

Contact Us Today

 

SOME OF OUR PREVIOUS PROJECTS:

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See what some of our customers have said about us!

"My sales rep went out of his way to ensure we got the parts we needed and when we needed them."

"When I call, I get results right away!"

"We have had a number of QA skids built over the years by Westech. All were very well done."

"Knowledgeable staff that were able to provide excellent training to my staff and myself on products supplied by Westech."

This is a great example of Above and Beyond customer service. Operational emergencies are top priority for us, so having the relevant information is invaluable. I rarely like to call Vendors after the fact, but in this case, it was required.  

Please forward my gratitude to the management of Westech Industrial.

The two fellows you have working for you are excellent. They have been diligent in adhering to all the policies and restrictions I’ve put in place through our safe work permitting process. They’ve used ladders appropriately, including mine, which I appreciate as it offers safer positioning in certain scenarios compared to a standard step ladder.

They consistently ensure they’re wearing the correct PPE and use their personal monitors at all times.

Every day, they took the time to clean up thoroughly and communicated with me to confirm the scope of work and discuss any potential impacts from my side. Their professionalism, clear communication, and dedication to safety made them a pleasure to work with.

INDUSTRIES:

Cement

concrete batching plant, heap of sand and gravel, cement material stationary
  • Kiln and Preheater Monitoring: :Real-time measurement of process gases like O2, CO, and CH4 ensures optimal combustion, reducing fuel consumption and emissions.